Name: Cost-Saving Automated Checkweigher Solutions for High-Volume Production
Brand: SMARTWEIGH INSTRUMENT CO.,LTD
SKU: Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers
Availability: InStock

Главная страница Продукция Automatic Checkweigher

Cost-Saving Automated Checkweigher Solutions for High-Volume Production

Подробная информация о продукте:

Place of Origin:	CHINA
Model Number:	Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers

Оплата и доставка Условия:

Minimum Order Quantity:	1 set
Цена:	Подлежит обсуждению
Packaging Details:	Caron box
Delivery Time:	10-30days
Supply Ability:	2000 set per month

контакт

Подробное описание продукта

Продукт:	Решение проблем вариации веса при производстве с помощью Smart CheckWeers	Максимальная скорость:	150-800 предметов/минута (настраивается)
Точность взвешивания:	± 0,1 г до ± 2 г (зависит от скорости)	Минимальное обнаруживаемое отклонение:	0,5% от целевого веса
Тип конвейера:	Модульный пластик, нержавеющая сталь или ремень ПУ	Система отказа:	Пневматический толкатель, капля или рука
Ширина ремня:	150-600 мм (регулируемые)	Автокалибровка:	Самостоятельно 4-8 часов
Время смены:	<5 минут (дизайн без инструментов)	Многополосные возможности:	2-6 параллельные полосы
Энергопотребление:	0,5-1,2 кВт (доступны режимы энергосбережения)	Среднее время между облигациями (MTBF):	> 25 000 часов
Регулировка процесса в реальном времени:	Автоматическая обратная связь с заполнительными машинами	Прогнозирующее обслуживание:	Мониторинг износа компонентов на основе искусственного интеллекта
Интеграция данных:	ERP/MES/SCADA совместим (OPC UA, JSON, XML)	Регулирующие утверждения:	FDA, EU 2017/745 (MDR), OIML R51
IP -рейтинг:	IP54 (Standard), IP66 (доступно Washdown)	Уровень шума:	<65 дБ
Выделить:	automated checkweigher for high-volume production , cost-saving automatic checking weigher , industrial checkweigher

Cost-Saving Automated Checkweigher Solutions for High-Volume Production

Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers

Key Specifications

Attribute	Value
Maximum Speed	150-800 items/minute (configurable)
Weighing Accuracy	±0.1g to ±2g (speed-dependent)
Minimum Detectable Deviation	0.5% of target weight
Conveyor Type	Modular plastic, stainless steel, or PU belt
Rejection System	Pneumatic pusher, drop gate, or arm diverter
Belt Width	150-600mm (adjustable)
Auto-Calibration	Self-calibrating every 4-8 hours
Changeover Time	<5 minutes (tool-less design)
Multi-Lane Capability	2-6 parallel lanes
Power Consumption	0.5-1.2 kW (energy-saving modes available)
Mean Time Between Failures (MTBF)	>25,000 hours
Regulatory Approvals	FDA, EU 2017/745 (MDR), OIML R51
IP Rating	IP54 (standard), IP66 (washdown available)

Introduction

In high-volume manufacturing, even minor weight variations can lead to significant financial losses due to product giveaway, regulatory fines, and customer returns. Automated checkweighers provide a cost-effective, high-speed solution to ensure weight compliance while optimizing production efficiency.

Key Cost-Saving Benefits

1. Reduction in Product Giveaway

Problem: Overfilling (giveaway) increases material costs—e.g., a 0.5g overfill in a food plant producing 1 million units/month wastes 500kg of product.
Solution: Smart checkweighers dynamically adjust filling machines to maintain ±0.1g accuracy, reducing giveaway by 2-5%.
ROI Example: Product cost: $10/kg → Monthly savings: 500kg × $10 = $5,000/month

2. Minimizing Underweight Rejections & Fines

Problem: Underweight products violate labeling laws (e.g., FDA, EU weights & measures regulations), leading to fines & recalls.
Solution: Real-time weight monitoring rejects underfilled products before packaging, ensuring compliance.
Cost Avoidance: Prevents regulatory fines ($10,000 per violation) and recalls ($50,000+ per incident).

3. Lower Labor Costs with Full Automation

Problem: Manual weight checks are slow, inconsistent, and labor-intensive.
Solution: Automated checkweighers operate at 600-800 units/minute, replacing 3-5 workers/shift.
Labor Savings: 9 workers replaced annually → $360,000/year in wage savings.

4. Reduced Waste & Rework Costs

Problem: Incorrect weights lead to rejected batches, repacking, and disposal costs.
Solution: Instant rejection of out-of-spec products reduces rework by 90%.
Waste Reduction: From 3% to 0.3% rejection rate → 27,000 fewer wasted units/month at 1M production volume.

5. Energy & Maintenance Savings